Sunday, October 26, 2014

Customer Success: Johann Hay Automobiltek Uses Historian & InTouch HMI for Operations Excellence

Customer Proof verified by TechValidate.


How can you increase your operations productivity, quality, visibility? Consider using Wonderware Historian along with Wonderware InTouch. As shown above, gain improvements in quality, reduce energy usage and manufacturing costs easily using applications that are designed for collaboration.

Saturday, October 25, 2014

Repost, with Comments: LNS Research: Data: 43% of Manufacturing Professionals “Don’t Understand” the IoT

http://blog.lnsresearch.com/blog/bid/202628/data-43-of-manufacturing-professionals-dont-understand-the-iot?source=Blog_Email_%5bData%3A%2043%25%20of%20Manufac%5d


The LNS Research findings for IoT (Internet of Things) is not surprising given all of the hype around "talking refrigerators" and wearable devices.  It is sometimes difficult to connect the dots between a technology advance like a wearable, and a realistic use for manufacturers.  But let's think about this in another vein.  Manufacturing, for YEARS, has had IoT.  We called it DeviceNet, we called it OPC, programmically it was first DNA for Manufacturing and then .NET, but it was all about connecting the plant for communications.  Why?  To provide context into the information gathered, to be able to control the process and more importantly, predict when the process could get out of parameter.

The IoT, to me, is an extension of this paradigm. It brings other devices and entities into context to broaden, enrich and enhance the decision making capabilities of an enterprise. It's about using technology that makes sense to bring additional aspects within the environment that are integral to the process--for example, ambient temperature within a plant, or weather forecasts that could drive humidity to unacceptable levels in a process.

LNS's results indicate a need for continuing education, bringing "real life" examples and solutions to manufacturing that will help them gain additional productivity, quality, and competitive standing.  Like the cloud for manufacturing, first it's cool, but then it's a real provider of value, cost savings, and operations excellence.  IoT is in this nascent stage, so it's up to us as an industry to bring that education and value to our users.

Friday, October 24, 2014

"Culture and bureaucracy are the two barriers. People just need to stop hugging their data. People love their data so much."


"Culture and bureaucracy are the two barriers. People just need to stop hugging their data. People love their data so much."

-- Dan Morgan, chief data officer at the Department of Transportation, as quoted by CIO.com



I had to smile when I read this quote.  So that's what makes Business Intelligence, #EMI (Enterprise Manufacturing Intelligence) and other data analysis applications so enticing.  We DO love our data!  In the industrial automation market, data makes stuff work.  Data makes the visibility and control of processes possible.  And you need to treat your data with respect, because if you don't believe it, processes can quickly get out of control.  This becomes not only a profitability issue, but a safety issue and a sustainability issue.  So yes, we need to hug our data.  We need to understand it, keep it close, nurture it and let it safely grow. 



 

Monday, October 6, 2014

Dairy Customer Improves Operations Using Wonderware MES

Customer Evidence verified by TechValidate.

Saturday, September 20, 2014

Repost, with Comments: ATK CIO Says Metrics-Driven IT Paves the Way for Innovation

http://www.cio.com/article/2683272/cio-role/atk-cio-says-metrics-driven-it-paves-the-way-for-innovation.html



This is a very timely and relevant article from CIO Magazine, interviewing ATK's CIO,  Jeff Kubacki. The article discusses his activities to make IT a partner, and drive business value, through technology.

If we look at the changes that have occurred over the past 10 years in industrial software, we see several important milestones:
  •  An overlap and blending of technologies to create "composite" apps that provide not only visibility, but reporting, analysis, data acquisition and storage.  More functionality with less apps means time saved in installing, but more importantly, a faster learning curve, cost savings in both hardware and software, and greater productivity by leaning out your software stack.
  • More predictive capabilities in software and solutions.  It is one thing to analyze after events occur, but the big win, and the reason Big Data is so necessary, is the ability to not only analyze, but predict events concerning maintenance needs (proactively issuing work orders for asset overhaul, or anticipating additional maintenance based on environmental or condition factors of surrounding equipment); or using Operations Intelligence solutions to identify opportunities for improvements in material, labor, energy or equipment usage.
  • "On-demand Computing" fueled by mobile solutions.  No longer do workers need to be tethered to desks or buildings.  Insight Research reported that 67% of all workers now use mobile technology, and it's only increasing as form factors and cost of devices are reduced.
  • Ubiquitous access to applications using Software as a Service. One of the banes of IT has been the cost of acquiring and implementing complex manufacturing solutions such as #MES (Manufacturing Execution Systems) since they touch so many other enterprise applications, and are normally implemented using a multi-plant architecture.  Using SaaS solutions reduce the cost of maintenance, upgrades, and infrastructure.
The outcome? IT has become an important stakeholder in determining which applications will be used, how they will be used, and what the impact on the organization will be.  It is a necessary and important change that brings large enterprises forward, and we certainly support it.






Friday, September 19, 2014

F&N Dairies Thailand - a Wonderware MES Success Story







A terrific new video by @JayDavid of Schneider Electric, covering F&N Dairies/Thailand's use of Wonderware MES solutions.

Wednesday, September 17, 2014

Customer Case Study: Lexmark International's Use of Wonderware MES

Case Study verified by TechValidate.